GUIDES

Make better 3D-printed signs, lights and gifts

Step-by-step guides from the people who build the Volucore tools: how to choose an LED strip, split a big sign into printable pieces, wire and mount it, print multicolor names and more. Every guide is written against how the tools really work.

3D printing problems & fixes

10 guides

Real problems beginners meet, shown in the slicer: prints that do not stick, stringing, warping, supports, bridges, models that do not fit, broken meshes and slow prints.

PrusaSlicer preview of the first layer of a 60 mm cube: one flat 0.20 mm layer with an annotation that every other layer is built on it.3D Print Not Sticking to the Bed? 7 Fixes for First-Layer AdhesionWhy a 3D print lifts, slides or never sticks to the build plate, and the order in which to check it: clean plate, first-layer height, bed temperature, brim, fan, speed and part orientation, with real slicer screenshots.Bambu Studio preview of four leaning blocks with green tree support under the steepest one only.3D Printing Overhangs and Supports: When You Need ThemHow steep an overhang can be before it droops, what the support threshold angle really means, tree versus normal supports, and the settings in PrusaSlicer and Bambu Studio, tested on a four-angle model.PrusaSlicer preview of a bridge-shaped part with two pillars and a flat span over a 40 millimetre gap; a thin blue line marks the bridge.Bridging in 3D Printing: Why Bridges Sag and How to Fix ThemA bridge is plastic printed across a gap with nothing underneath. See how slicers mark bridges, what the warning “long bridging extrusions” means, and which speed, fan and design changes stop sagging.PrusaSlicer preview of layer 30 of 60 of a cube showing the grid infill with large empty squares that the top layers must bridge.Holes and Gaps in the Top Layers of a 3D Print (Pillowing) and How to Fix ThemWhy the top surface of a print looks rough or has gaps over the infill, and which settings fix it: top solid layers, top shell thickness, infill density, cooling and flow. Real values from PrusaSlicer and Bambu Studio.PrusaSlicer preview of three towers with blue travel lines between them and a legend showing travel takes 5 minutes, 19.2 percent of the print time.How to Fix Stringing and Oozing in 3D PrintsThin hairs between parts are caused by plastic leaking while the nozzle travels. Check wet filament, temperature, retraction and travel moves in this order, with real PrusaSlicer and Bambu Studio settings.PrusaSlicer first-layer preview of a 140 by 30 millimetre plate with a green brim around it.How to Stop Warping and Corner Lift in 3D PrintingWhy the corners of a flat or long print curl up from the bed, and what to change: brim, bed temperature, part-cooling fan, orientation, drafts and the shape of the model itself.Bambu Studio showing a very long flat plate lying across the bed with a red error that says following objects are laid over the boundary.Model Too Big for Your 3D Printer Bed? Rotate, Scale or Cut ItWhat to do when the slicer says the model is laid over the bed boundary: rotate it, check the units, scale it, or cut it into pieces with the cut tool and join them again. Steps shown in Bambu Studio and PrusaSlicer.PrusaSlicer showing a green box without a top face; the open top edges are outlined in magenta.Open Edges and Broken Meshes: How to Fix 3D Model Errors Before SlicingWhat “open edges”, “non-manifold” and “errors detected” mean in a slicer, how to see them in PrusaSlicer and Bambu Studio, and how to repair a broken STL.PrusaSlicer top view of a plate with five thin walls modelled at 0.1, 0.2, 0.3, 0.45 and 0.8 millimetres; the first is missing, the last has two lines.Thin Walls and Tiny Details Not Printing? Know Your Printer’s MinimumWhy a thin wall disappears or comes out thicker than you modelled, how the nozzle and line width set the minimum, and which wall thickness to design for. Shown on a test with five wall thicknesses.PrusaSlicer legend for a 60 millimetre cube: internal infill takes 1 hour 16 minutes, 62 percent of the print; total estimate 2 hours 2 minutes.Why Is My 3D Print Taking So Long? Measured Effect of Infill, Walls and Layer HeightWe sliced the same 60 mm cube ten ways in PrusaSlicer and recorded the estimated print time and plastic use. See which settings change the time, and which ones barely matter.

Neon signs

8 guides

Make a glowing LED neon sign on your 3D printer: strips, fonts, splitting, wiring and mounting.

Nine 3D-printed neon sign channel pieces in different colours lying on a dark printing plate, each with a number tag.3D Print Settings for Neon Sign Channels: Material, Walls and FitStarting settings for printing LED neon sign channels: filament choice, layer height, walls, infill, orientation, brims and how to tune the fit of the strip and the dovetails.The Neon Sign editor with the Printed body panel open showing three style cards and the channel depth, wall and base thickness sliders.Back Plate, Solid Letters or Channel Only? Choosing the Body of a Neon SignCompare the three body styles of the Neon Sign tool, how they look when lit, how much filament they use, how to mount each one, and what channel depth, wall and bridges do.A pink glowing neon sign spelling Sofia on a dark brick wall, with the text 3D-print your own neon sign.How to Make a 3D-Printed LED Neon Sign: The Complete GuideStep by step: choose an LED neon strip, design the sign, split it into printable pieces, print, assemble, wire and mount it. With real numbers from a 610 × 355 mm example.The Neon Sign editor showing a large sign cut into 39 numbered pieces with dashed cut lines and the Printer and pieces panel open.How to Split a Large Neon Sign into Printable PiecesHow the Neon Sign tool cuts a big sign into numbered pieces that fit your printer bed: bed size, margin, smart or even cuts, hidden dovetail connectors and what to do about warnings.A teal neon sign glowing on a dark wall in the Neon Sign tool glow view.How to Wire and Power an LED Neon Sign (Power Supply, Cutting, Connections)Choose the right power supply for an LED neon strip, work out the wattage from the strip length, cut and seal the strip, connect it safely and test it before you finish the sign.The Neon Sign editor with the Neon strip panel open, showing the strip size, width and height, fit clearance and neon colour options.LED Neon Strip Sizes and Fit for 3D-Printed SignsHow to measure an LED neon strip, why 6 × 12 mm is the common size, how fit clearance works, and how to avoid a channel that is too tight or too loose.A teal neon sign glowing against a dark wall.Mounting and Finishing a 3D-Printed Neon SignWays to mount a printed neon sign (clear acrylic, standoffs, tape, hanging), how to paint or sand the channel for a brighter glow, and how to hide the cable.The word Sofia in a single-line script font on the left and in an outline font on the right.Single-Line vs Outline Fonts for Neon SignsHow a single-line script and an outline font are built differently for a 3D-printed LED neon sign, how much strip each uses, and which to choose for your name.

LED letters

3 guides

Light-up channel letters: lids, diffusion, LED strips and sizing.

Lamps

2 guides

Printing lamp shades that look good and are safe to use.

Names, keychains & gifts

4 guides

Multicolor name signs, articulated keychains and bead charms.

3D printing basics

3 guides

File formats, terms and settings explained in plain language.